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Flotation is an effective technique in sludge disposal that facilitates the separation of solids and liquids through physical and chemical processes.

 

What is flotation?

Flotation is a separation processused in wastewater treatment and sludge sludge disposal to remove fine particles and flocs from the liquid sludge. In the process gas bubbles are introduced into the sludge, to which the solid particles adhere. These particle-gas complexes have a lower density than the liquid and rise to the surface, where they can be skimmed off.

This process is mainly used for pre-cleaning and pre-concentration of sludge to simplify the subsequent drying steps and improve the efficiency of the entire sludge disposal process.

 

From air injection to skimming

Flotation is a finely tuned process that involves four steps required to carry out a successful pre-treatment of sludge:

  1. Air injection: Introduction of air or other gases into the sludge, often under pressure
  2. Flocculation: Addition of chemicals to promote particle aggregation
  3. Rise of the bubbles: The gas bubbles bind to the particles and carry them to the surface
  4. Skimming: Removal of accumulated solids from the surface

Flotation can be carried out in various forms. In the classic air flotation air is introduced into the sludge mass under pressure, while dissolved air flotation is characterized by finer bubbles and a higher cleaning efficiency.

 

Importance of flotation for efficient sludge drying

After flotation, the sludge is more concentrated and contains less dissolved and finely suspended solids. This facilitates the subsequent dewatering and dryingby reducing the energy consumption and time requirements for these processes. The pre-concentrated sludge can then be dried more effectively or used as biomass in other recycling processes.Flotation therefore plays a decisive role in the optimization of sludge drying. It increases the efficiency of sludge treatment, saves energy and improves the ecological compatibility of sludge disposal.